High Voltage Cu/XLPE/CAS/PVC 38/66kv 64/110kv XLPE Insulated Underground Power Cable

• Customization: Available
• Application: Construction, Overhead, Underground, Industrial, Power Station
• Voltage: Low and Medium Voltage Cable
• Model NO.: Yjlw02 Yjlw03
• Current: DC Cable
• Insulation Material: XLPE
• Sheath Material: PVC
• Material Shape: Round Wire
• Wire Core Material: Red Copper Wire
• Certification: ISO, CCC, CE, RoHS, VDE
• Model: Qingxin
• Rated Voltage: 64/110 Kv
• Color: Black
• Core No.: Single
• Core Type: Class 2
• Nominal Cross-Section: 400-2500sqmm
• Certificats: CE CCC ISO FCC SGS PSE SAA VDE
• OEM: Available
• ODM: Available
• Standard: IEC 60840 IEC 62067
• MOQ: Sample Order/Small Order Can Be Acceptable.
• Lead Time: 25-35 Days
• Transport: by Sea, Land
• Warranty Period: 24 Months
• Material: All New Materials
• Service Life: 70 Years
• Transport Package: Export Wodeen Drum
• Specification: Steel drum
• Trademark: Qingxin
• Origin: China
• HS Code: 8544601400
• Production Capacity: 50km/Month
• Package Size: 15.00cm * 15.00cm * 8.00cm
• Package Gross Weight: 2.000kg

Product Description

 

64/110kv High Voltage Power Cable
 

 64/110kv high voltage cables are an essential component in the transmission and distribution of electricity, providing a safe and reliable method for transmitting large amounts of electric power in both residential and commercial settings. Known for their high-voltage capability, these 64/110kv  hv cables can handle up to 120kV, making them ideal for use in applications such as utilities, industrial plants, and other areas that require high-voltage power. These cables deliver exceptional performance and provide long service life with minimal maintenance costs. With their robust construction and high insulation resistance, they offer superior electrical protection while minimizing the risk of damage or fire due to short circuits or overloads.

 

Cable Feature:

Designed for higher voltages and higher current capacity than standard electrical cables, making them ideal for use in industrial, commercial and other high-powered applications. High voltage cables typically consist of two or more conductors housed inside an outer insulation material. The conductors can be made from either copper or aluminum, depending on the specific application. The insulation material usually consists of polyethylene or Cross-Linked Polyethylene (XLPE). XLPE has superior safety characteristics compared to other insulation materials due to its ability to withstand higher temperatures and is thus preferred in many applications. The  cable is designed to carry up to 120 kV of electricity between two points, while providing a maximum operating temperature of 90°C. This makes it suitable for long distances as well as underground installations with very low energy losses over the entire length of the cable due to its high dielectric strength and low capacitive reactance. In addition, this type of cable provides excellent mechanical protection against external forces such as vibration, impact and water ingress. When installing our hv cables, it is important that proper attention is paid to the cable's route so that it does not come into contact with any other electrical elements or sources of interference such as radio waves, electromagnetic fields or any other unshielded conductor. Additionally, specific safety measures should be taken during installation in order to avoid any risks associated with high voltage cables.

IEC

HV&EHV cable systems specified according to IEC(International Electrotechnical Commission) are among many other standards accepted. Some frequently used standards are:
IEC 60228
Conductors of insulated cables.
IEC 60287
Electric cables - Calculation of the current rating.
IEC 60332
Tests on electric cables under fire conditions.
IEC 60840
Power cables with extruded insulation and their accessories for rated voltage above 30 kV (Um=36 kV) up to 150 kV(Um=170 kV). Test methods and requirements.
IEC 60853
Calculation of the cyclic and emergency current rating of cables.
IEC 61443
Short-circuit temperature limits of electric cables with rated voltages above 30 kV (Um=36 kV)
IEC 62067
Power cables with extruded insulation and their accessories for rated voltage above 150 kV (Um=170 kV) up to 500 kV(Um=550 kV). Test methods and requirements

CENELEC

In Europe, cable standards are issued by CENELEC.(European Committee for Electrotechnical Standardization.) They are as a rule implementations of the IEC specifications. Special features in design may occur depending on national conditions.

HD 632
Power cables with extruded insulation and their accessories for rated voltage above 36 kV (Um=42 kV) up to 150 kV (Um=170 kV)."

ICEA/ANSI/AEIC

North America cables are often specified according to ICEA /ANSI/AEIC
S-97-682
Standard for utility shielded power cables rated 5-46 kV.
AEIC CS7-93
Specifications for crosslinked polyethylene insulated shielded power cables rated 69 through 138kV

ANSI/ICEA S-108-720-2004
Standard for extruded insulated power cables rated above 46 through 345 kV.

ISO Standards

We possesses well developed systems for quality and environmental management which comply with the requirements of ISO 9001/ISO 14001/ISO 45001 , giving satisfaction to our customers.

1.Description

The products are mainly complying with IEC 60840 IEC 62067 standard, also can be produced according to OEM requirements and other standards, such as bs standard, DIN standard, ASTM standard, etc.

Voltage grade is up to 220kv, cross-section area can be up to 2500 sqmm (copper or aluminiun conductor). Conductor long-time operating temperature is 90 degrees. In short circuit, conductor highest temperature should be not more than 250 degrees.

2. Construction:

Single core 
Copper or aluminium conductor
Conductor screen
XLPE insulation
Insulation screen
Corugation aluminum sheath
PVC or PE sheath

3. Laying conditions

 For lyaing under ground with large different altitude, be able to bear external machanical force and moderate pulling force

4. Manufacturing Features 

Conductor

The conductor shall be round compact stranded copper or aluminum wires. The resistance of each conductor at 20ºC shall be in accordance with IEC 60228 standard. The surface of the conductor shall be clean and free from any foreign particles, which may contaminate the insulation or cause high electrical field stress in the conductor screen.

Conductor screen, Insulation and Insulation screen

Extrusion of conductor screen, insulation and insulation screen shall be by single pass, triple extrusion method. Conductor screen, XLPE main insulation and insulation screen shall be produced by triple extrusion and dry curing.
Conductor screen shall consist of semi-conducting tapes applied over the conductor and a continuous layer of extruded semiconducting XLPE compound covering the entire surface area of the conductor and firmly bonded to the inner surface of the insulation.
The insulation shall be XLPE and shall be applied by extrusion and cross-linked to form a compact and homogeneous layer in accordance with the Standards specified. The insulation material shall be of Super Clean polyethylene mixture suitable for cross-linking (XLPE).
Insulation screen shall consist of a layer of extruded non-strippable semi-conducting thermosetting compound.

After triple extrusion, the insulated cores shall be degassed to remove the by-product in the core from the cross-linking process.

Bedding
Semi-conducting water-blocking tapes (swellable tapes) over the insulation screen shall be applied to prevent longitudinal water penetration between insulation screening and metallic sheath. The swellable tape shall cover the entire surface area of the insulation screen.

Metallic sheath
Corrugation Aluminum sheath shall be applied over the semi-conducting water blocking tape to accommodate the required radical water tightness and protect the insulation core.

Outer sheath
The outer-sheath shall be of an extruded layer of black color PVC.It shall be highly chemical resistance and withstand the mechanical force during fabrication, transit,installation and operation.
Outer conductive layer
A coating of Graphite shall be applied over the over sheath to carry out D.C. Voltage Test.
 

Model and Name of product

Model		Name
Copper core	Aluminium core
YJLW02	YJLLW02	XLPE insulated corrugated aluminium sheath or welding corrugated aluminium sheath PCV sheath power cable
YJLW03	YJLLW03	XLPE insulated corrugated aluminium sheath or welding corrugated aluminium sheath PE sheath power cable
YJLW02-Z	YJLLW02-Z	XLPE insulated corrugated aluminium sheath or welding corrugated aluuminium sheath PVC sheath longitudinally water blocking power cable
YJLW03-Z	YJLLW03-Z	XLPE insulated corrugated aluminium sheath or welding corrugated aluminium sheath PVC sheath longitudinally water blocking power cable

 

38/66kv xlpe high voltage cable specifications:

38/66(72.5)kv High Voltage Power Cable With Copper Wire Screen Constructional & Electrical Data
Conductor			Insulation				Metallic Screen		Outer Jacket
Nominal Area	Max. DC Resis- tance at 20 °C	Max. AC Resis- tance at 90 °C	Nominal Thickness of Insulation Layers			Electro- static Capaci- tance	Nominal Area of Copper Wires(1)	Short Circuit Capacity (1 Sec.)(2)	Nominal Thick- ness	Approx. Overall Diameter	Approx. Overall Weight
			Cond. Screen	XLPE	Ins. Screen
mm2	Ω / km	Ω / km	mm	mm	mm	μF / km	mm2	kA	mm	mm	kg / m
240 R	0.0754	0.0979	1	11	1	0.19	95	15.3	3.5	57.1	5.03
300 R	0.0601	0.0789	1	11	1	0.205	95	15.3	3.5	59.5	5.71
400 R	0.047	0.0629	1	11	1	0.222	95	15.3	3.5	62.1	6.61
500 R	0.0366	0.0505	1	11	1	0.245	95	15.3	4	66.5	7.94
630 R	0.0283	0.0411	1	11	1	0.268	95	15.3	4	70	9.32
800 R	0.0221	0.0343	1	11	1	0.293	95	15.3	4	74	11.22
1000 S	0.0176	0.0241	1.5	11	1.2	0.355	95	15.3	4	84.1	13.67
1200 S	0.0151	0.0212	1.5	11	1.2	0.381	95	15.3	4.5	89.1	15.86
1400 S	0.0129	0.0187	1.5	11	1.2	0.393	95	15.3	4.5	91.1	17.83
1600 S	0.0113	0.017	1.5	11	1.2	0.419	95	15.3	4.5	95.1	19.51
2000 S	0.009	0.0145	1.5	11	1.2	0.451	95	15.3	4.5	100.1	23.14

 

38/66(72.5)kv High Voltage Power Cable With Lead Sheath Constructional & Electrical Data
Conductor			Insulation				Metallic Screen		Outer Jacket
Nominal Area	Max. DC Resis- tance at 20 °C	Max. AC Resis- tance at 90 °C	Nominal Thickness of Insulation Layers			Electro- static Capaci- tance	Nominal Thickness of Lead Sheath(1)	Short Circuit Capacity (1 Sec.)(2)	Nominal Thick- ness	Approx. Overall Diameter	Approx. Overall Weight
			Cond. Screen	XLPE	Ins. Screen
mm2	Ω / km	Ω / km	mm	mm	mm	μF / km	mm	kA	mm	mm	kg / m
240 R	0.0754	0.0979	1	11	1	0.19	2.1	7.6	3.5	56.9	7.54
300 R	0.0601	0.0789	1	11	1	0.205	2.2	8.4	3.5	59.5	8.58
400 R	0.047	0.0629	1	11	1	0.222	2.3	9.2	3.5	62.3	9.87
500 R	0.0366	0.0505	1	11	1	0.245	2.3	9.8	4	66.7	11.47
630 R	0.0283	0.041	1	11	1	0.268	2.4	10.8	4	70.4	13.35
800 R	0.0221	0.0343	1	11	1	0.293	2.5	12	4	74.6	15.82
1000 S	0.0176	0.0241	1.5	11	1.2	0.355	2.7	14.9	4	85	19.74
1200 S	0.0151	0.0212	1.5	11	1.2	0.381	2.8	16.3	4.5	90.2	22.61
1400 S	0.0129	0.0187	1.5	11	1.2	0.393	2.9	17.3	4.5	92.4	25.07
1600 S	0.0113	0.0169	1.5	11	1.2	0.419	3	18.7	4.5	96.6	27.47
2000 S	0.009	0.0145	1.5	11	1.2	0.451	3.1	20.5	4.5	101.8	31.96

 

38/66kv xlpe hv cable construction

When it comes to constructing 38/66kv high voltage cable, it is essential to ensure that the core is made with an insulation material that can adequately protect against high electrical currents. Cross-linked polyethylene (XLPE) is a popular choice for this type of cable due to its excellent electrical performance and mechanical strength. The core of the 38/66kv XLPE cable consists of stranded copper or aluminum conductor surrounded by three layers of insulation. The inner layer of insulation is usually semi-conducting compound. This layer will help absorb any surge in current which can occur during operation. The middle layer is usually composed of a highly flexible XLPE compound which provides good temperature resistance and dielectric strength. Finally, the outer layer provides additional protection for the entire assembly and ensures that moisture does not get into the cable. In addition to these layers, a metallic screen or armor may be used around the outside of the cable in order to provide improved mechanical protection and reduce electromagnetic interference (EMI).

  

 

------Our Feature------

1. Imported equipment with experienced technical team
   We company have three plant and has 308 employees which have 49 engineers. Plant has a series of imported production lines including Niehoff copper drawing lines, Troster Germany and Maillefer Finland 500KV VCV lines, stranding machine from Pourtier France, SKET Germany, Caballe Spain, 220KV and 35KV production line plus SIKORA X - RAY 8000 on-line eccentricity measuring unit from Germany
2. Complete certification system
   We have gotten ISO 9001, ISO 14001, OHSAS 18001.  we have obtained CE,PSE,SAA, TUV, VDE, UL, BS etc. certificate.
3. Perfect Production environment
   Our Cable products cover LV power cable, control cable,computer cable,instrumentation cable,MV power cable, HV power cable, ABC cables, ACSR/AAC/AAAC/ACAR/OPGW submarine cable,shipboard cable,building wire, flexible rubber cable, fire rated cable,renewable cable, solar cable, industrial cable, Lan cable, coaxial cable etc.
4. Perfect Sales service
    We can offer the OEM/ODM service, Multiple products, Skilled Export sale engineer team, Reasonable price, Reliable quality, Friendly service. Qingdao cable  is always your best choice for you.

 

  

------Our Factory------

 

Welcome to Qingdao Dadi Energy Co., Ltd. Our factory was established in 2017,located in Qingdao, China, specializing in manufacturing and selling  wires and cables. We can offer customized service of high and low voltage cross-linked cables, long-life wires and cables, PVC insulated power cables, bare wires, sheathed wires, control cables, shielded cables, halogen-free low smoke wires and cables, rubber sheathed cables, and various types of flame retardant and fire-resistant cables and mineral insulated cables. Our wires and cables have been certified in 28 European countries and exported to over 100 countries and regions, comply with CCC and ISO9001 certificates.  We have remained true to our core principles of customer service, on time delivery, uncompromised quality and exceptional value at competitive prices. Quality assurance, welcome to consult to negotiate!

 
  ------Test Equipments------
 

                                                               ------Selected Materials------


                                                               -----Clean workshop------
 

 

                                                                    -----Production process------         


                                                                   ----- Package ------ 

                                                             ------Our customers------  

 
FAQ               

Q1: Are you a manufacturer?

Yes, we are the manufacturer based in Qingdao City Shandong Province.PRC.

Q2: What are your main products?
  
Our products range as follows:
1. Electrical wire/PVC Building Wires.
2. PVC/XLPE insulated Power Cables up to 220kv.
3. Overhead Aerial Bundle Cable/ABC Cables.                                                                                                       
4. Bare Conductors, like AAC, AAAC, ACSR, ACAR, ASCR/AW, and so on.
5. Steel wire/strand-like EHS, GSW and ACS(Aluminum Clad Steel), CCS(Copper Clad Steel).
6. Rubber Cables, Mining Cables, Welding Cable, and Control Cables.
7. Concentric Cables with Copper/Aluminum/Aluminum Alloy 8000s' Conductor.

Q3: Do you provide samples? Is it free or extra?
  
Yes, If there is inventory,we could offer the samples for free.Alternatively, we can develop samples according to your requirements, and you will need to pay for the sample cost, which will ultimately be deducted from the bulk purchase.

Q4: Is the quality of your products guaranteed?
  
We have passed ISO9001, ISO14001, ISO45001,CCC, and a part of our products have CE/SAA/UL/CSA/PSE/TUV certificates for different market.

Q5: Which markets do you involve mainly in?

Our products have been exported mainly to Africa, the Middle East, Southeast Asia, South America, Central America, North America, Europe, Australia, etc.

Q6: What is your payment term?
 
 T/T or L/C

Q7: What about the delivery time?

Generally, it is 3-7days if the goods are in stock. Or it is 7-30days if the goods are not in stock, it is according to quantity.

CALL ME! [phone]  for directly talk!
Mr.Yuanbao always waitting for you !